Bespoke Rug Design: From Concept to Production in Five Stages
A bespoke rug at CORVO Rugs moves through five stages: personalised consultation, design proposal, sampling, handcrafted production in Portugal, and delivery. The client approves the design, colours and texture before production begins, so the finished rug matches what was imagined. Typical lead time is 4 to 6 weeks, confirmed when the order is placed.
The five stages at a glance
| Stage | What happens | Your role |
|---|---|---|
| Consultation | The CORVO team explores the space and defines materials, structure, pile, colour and shape | Share dimensions, photos and references |
| Design proposal | CORVO sends exclusive artwork for approval | Review it and request changes |
| Sampling | A physical sample is made | Approve texture and colour in real light |
| Production | The rug is handcrafted in Portugal | Nothing: the atelier takes over |
| Delivery | The rug is packed and shipped worldwide | Confirm the delivery window |
Stage 1: Personalised consultation
Every project begins with a design consultation. The CORVO team explores the space, its purpose and the client's vision, and together they define:
- Design and shape, from simple geometry to irregular, organic forms
- Materials, such as wool, silk, Lyocell, jute or blends
- Structure: cut pile, loop pile or both
- Pile height, from low and sleek to deep and plush
- Colours, from the Open Palette or as custom tones through Infinite Colors
What to bring: room dimensions or drawings, photos of the space, fabric or finish samples, and any references or sketches.
Stage 2: Design proposal
CORVO's design team turns the brief into tangible proposals and sends exclusive artwork for approval. Revisions happen at this stage, before a single yarn is used. Clients can also start from an existing CORVO design, such as a piece from the From Ink to Thread, Priming or Contour collections, and adapt its size, colours or materials.
Stage 3: Sampling
Before production, CORVO makes a physical sample so the client can approve design, texture and colour in real light and next to real materials. Sampling is the most important safeguard in any bespoke project, because colours and textures often look different on a screen than they do in a room.
Stage 4: Handcrafted production
Once the sample is approved, the rug is handcrafted by skilled artisans in Portugal using the selected materials. Each rug is made one at a time, with close attention to density, precision and finishing.
Stage 5: Delivery and shipment
CORVO ships worldwide through a network of trusted logistics partners experienced in bespoke rugs. Each piece is packed with care, and delivery is planned around the needs of the project, whether that is a private home or a hotel opening.
How long does the whole process take?
Lead times typically range from 4 to 6 weeks, depending on design complexity, materials and destination. Complex designs, large formats or bespoke colours may take longer.
Tips for a smooth bespoke project
- Share accurate measurements early, including doors, columns and floor transitions.
- Decide on function before aesthetics.
- Review samples in the room where the rug will live.
- Allow time in the project schedule for sampling and shipping.
- Keep one point of contact for approvals.
Frequently asked questions
Can I design the rug myself?
Yes. You can bring your own drawing or artwork, and CORVO's designers will adapt it for production.
Is there a minimum or maximum size?
CORVO makes every rug to measure, with no set limits on size, form or proportion. Very large or unusual formats are planned with the team during the consultation.
How do I start?
Describe your project on the Bespoke page and a CORVO design concierge will be in touch.
